Shanghai Autra Precision Surface Treatment Co., Ltd.

Surface treatment · process selection

Special functional coating · Ni-P-W alloy

Ni-P-W for thin-film resistors

Low temperature-coefficient functional coating

This process deposits a Ni-P-W alloy coating of nickel, phosphorus and tungsten for metal thin-film resistor applications. Selection focuses on a resistivity of about 120 μΩ·cm and a low temperature coefficient of resistance, while also offering corrosion resistance, chemical resistance and bath stability.

approx. 120 μΩ·cm

Coating resistivity

Low TCR

TCR selection direction

Ni-P-W

For metal thin-film resistors

Application & structure · conceptual illustration

See how thin-film resistors are used

The images below help explain the application and coating structure. Specific substrate, circuit pattern and thickness must be confirmed on the actual workpiece.

1 / Process features

Built around thin-film resistor applications

Evaluated in three aspects: coating electrical properties, service environment and production management.

01

Resistance performance

Low-TCR coating

For metal thin-film resistors

The Ni-P-W alloy coating has a low temperature coefficient of resistance and can be used for metal thin-film resistors. Verify at selection against target resistance, thickness and operating temperature requirements.

  • Resistivity approx. 120 μΩ·cm.
  • TCR verified over the operating temperature range.

Low TCREvaluated with the operating temperature range

02

Service environment

Corrosion and chemical resistance

Evaluated against actual media

The coating has good corrosion and chemical resistance. For specific contact media and service conditions, confirm coating performance on the actual workpiece.

  • Corrosion resistance.
  • Chemical resistance.

Ni-P-W alloyVerification items set by functional needs

03

Bath management

Stable, easy to manage

Three-component make-up

The bath is stable and easy to manage. It uses a three-component make-up; the instructions note this avoids problems caused by crystallization in winter.

  • Stable bath, easy day-to-day management.
  • Bath made up with three components.

6±1 μm/hFresh bath · 90℃ · 1 hour

2 / Performance parameters

Values kept with their conditions

Electrical properties, deposition rate and operating conditions are listed separately to clarify evaluation boundaries.

On narrow screens, swipe left and right to see all parameters →

Ni-P-W for thin-film resistors: coating performance & process conditions
ItemParameterConditions & notes
Coating systemNi-P-WNi-P-W alloy; for metal thin-film resistors
Resistivityapprox. 120 μΩ·cmCoating resistivity given in the instructions
Temperature coefficient of resistanceLow TCRVerified against target operating temperature range, thickness and workpiece structure
Corrosion / chemical resistanceGoodQualitative description from the instructions; corrosion requirements are verified per contact media and service conditions
Deposition rate6±1 μm/hFresh bath, 90℃, 1 hour of plating
Operating temperature85–95℃Operating condition range
pHpH 9.0±0.1Measured at 25℃
Nickel sulfate concentration19±1 g/LNickel sulfate hexahydrate NiSO₄·6H₂O; not the metallic nickel concentration
  1. Resistivity is reference data from the instructions; finished resistance and TCR must be confirmed according to actual thickness, workpiece structure and operating temperature range.
  2. The deposition rate is data under fresh bath, 90℃, 1 hour conditions and cannot be taken as a sustained rate at all operating temperatures or bath ages.
  3. The above is for process selection and does not replace the full operating instructions.

3 / Application selection

First clarify the resistor requirements

Confirm the process direction by target function, then discuss the actual workpiece with an engineer.

01

Metal thin-film resistors

Focus on resistivity, TCR and finished resistance requirements.

Evaluation direction: Ni-P-W for thin-film resistors

Discuss substrate, target thickness, target resistance and temperature conditions, and verify on the workpiece.

Selection summary

Evaluate Ni-P-W alloy with resistor function at the core.

Ni-P-W for thin-film resistors targets metal thin-film resistors, focusing on low TCR, resistivity and bath stability. Confirm the appropriate coating solution with the substrate, thickness and working environment.

4 / FAQ

Clarify the system and how parameters are defined

Is Ni-P-W for thin-film resistors low-, mid- or high-phosphorus?

Ni-P-W for thin-film resistors is a Ni-P-W ternary alloy system for thin-film resistor use and is selected as a special functional coating; suitability is confirmed by target resistance, operating temperature range and finished-product verification.

Is resistivity the same as the finished resistance value?

Resistivity describes the electrical property of the coating material; finished resistance also depends on thickness and geometry. Evaluate with workpiece structure, target resistance and temperature requirements.

Compiled from the provided Ni-P-W for thin-film resistors process instructions. Values are for selection reference; final results are subject to process confirmation and testing on the specific workpiece.

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Confirm a thin-film resistor Ni-P-W solution with an engineer

Please provide the substrate, target resistance, thickness and operating temperature; for parts plating, also specify quantity and drawing requirements.